Downtime isn't a cost
of doing business.
It's a failure of visibility. ifBash delivers ServiceNow that connects every machine, every line, every shift — predictive maintenance, real-time quality, and supply chain on one platform.
Three things that stop breaking when you see them coming.
Predictive Maintenance
Unplanned downtime across 12 facilities costing millions. Three-quarters of failures on assets that missed scheduled PMs — work orders never acknowledged.
IoT sensors on critical assets. Health-scoring models flag failures 14–21 days ahead. Auto-generated work orders with technician, parts list, and safety permit.
Downtime down nearly 90%. PM completion: 66% → 99.2%.
Quality Management
Defect rate on assemblies was persistent and costly. Inspection data sat in a separate QMS. Defect clusters took weeks to trace to root cause.
MES-integrated quality tagging each defect at capture with shift, operator, machine, and lot. SPC control charts fire line-stop before process drifts out of spec.
Field defect rate fell sharply. Root-cause: weeks → hours.
Supply Chain Visibility
Supplier disruptions hit the line before anyone knew. Performance tracked on spreadsheets. Inventory sensors disconnected from procurement systems.
Supplier scorecards update weekly. Bin-level sensors trigger replenishment. 30-day early-warning flags on at-risk suppliers before disruptions reach production.
Stockouts fell sharply. Supplier issues flagged weeks ahead.
Real outcomes from the plant floor.
Predictive Maintenance
Unplanned downtime costing tens of millions annually. 73% of failures on assets that missed scheduled PMs. MTBF averaged just 41 days across 840 critical assets.
IoT sensors on 840 critical assets. Automated work-order generation 21 days before predicted failure. Mobile photo confirmation required before closing any work order.
“ifBash connected our machines to our maintenance team. Downtime that was a weekly crisis is now a rare event.”— VP Manufacturing
Unplanned downtime dropped nearly 90%. PM completion went from 66% to 99.2% on-time. MTBF extended from 41 days to over 9 months. Production halts became rare events.
Quality Transformation
23% defect rate on PCB assemblies costing millions annually. Inspection data in a separate QMS. Defect clusters took 19 days to trace to root cause.
Quality Management integrated with MES. Each defect tagged at capture with shift, operator, machine, and lot. SPC control charts fire line-stop recommendations.
“When you can trace a defect to the exact shift, operator, and machine in seconds, quality stops being a guessing game.”— VP Quality
Field defect rate fell sharply. Root-cause analysis went from 19 days to 6 hours. Zero product recalls in 18 months. Quality costs dropped significantly across all lines.
We don't configure software.
We configure uptime.
We start with your plant managers and maintenance teams, not the platform.
We walk your production lines before we configure a single workflow.
First predictive alerts and automated work orders go live in weeks.
90-day hypercare. We track OEE, MTBF, and PM compliance until they stick.
Ready to eliminate unplanned downtime?
Tell us about your biggest production bottleneck. We'll scope the approach in 48 hours.
Schedule a consultation